Basic Mechanical Engineering (3110006)

BE | Semester-1   Summer-2019 | 04-06-2023

Q3) (a)

Explain the construction and function of Steam Trap with neat sketch. Also mention its specific location in the system.

Function
  • A steam trap is a device used to discharge condensate and non-condensable gases with a negligible consumption or loss of live steam. Most steam traps are nothing more than automatic valves.
 
Construction and Working
  • The thermodynamic trap is an extremely robust steam trap with a simple mode of operation. The trap operates by means of the dynamic effect of flash steam as it passes through the trap. The only moving part is the disc above the flat face inside the control chamber or cap.
  • On start-up, incoming pressure raises the disc, and cool condensate plus air is immediately discharged from the inner ring, under the disc, and out through three peripheral outlets.
  • Hot condensate flowing through the inlet passage into the chamber under the disc drops in pressure and releases flash steam moving at high velocity. This high velocity creates a low pressure area under the disc, drawing it towards its seat.
  • At the same time, the flash steam pressure builds up inside the chamber above the disc, forcing it down against the incoming condensate until it seats on the inner and outer rings.
  • At this point, the flash steam is trapped in the upper chamber, and the pressure above the disc equals the pressure being applied to the underside of the disc from the inner ring. However, the top of the disc is subject to a greater force than the underside, as it has a greater surface area.
  • Eventually the trapped pressure in the upper chamber falls as the flash steam condenses. The disc is raised by the now higher condensate pressure and the cycle repeats.